Products PI - Hexapods Hexapod Motion Control
C-887.53x Hexapod Motion Controller with EtherCAT®
Control a 6-Axis Positioning System via Fieldbus Interface
  • Integration into an automation system
  • Synchronous motion in 6 axes
  • Cycle time ≥ 1 ms
  • Commanding in Cartesian coordinates
  • High-resolution analog inputs and motion stop as an option

Digital controller with EtherCAT  fieldbus interface

Digital controller for hexapods (6-axis parallel kinematics). In addition, the motor drivers for two further single axes can be controlled. For operation in an EtherCAT network, a higher-level programmable logic controller (PLC) is required on the user side (EtherCAT master with CoE protocol). Operation without PLC is possible via TCP/IP or RS-232. The controller then corresponds to a C-887.52x in terms of functionality and is controlled with the GCS 2.0 command set.

Functions

The position is entered in Cartesian coordinates from which the controller calculates the control of the kinematics. To simplify integration of the hexapod, the coordinate systems (Work, Tool) can be changed. The pivot point can be freely defined. A data recorder can record operating data, e.g., motor control, velocity, position, or position error. The execution of macros and Python scripts on the controller enables stand-alone operation. The controller supports all currently available standard hexapods from PI and, in addition, customer-specific parallel kinematics.

Interfaces

EtherCAT fieldbus interface. TCP/IP for network-based control and maintenance. RS-232. USB port for manual control unit.

Additional interfaces (depending on version):

  • High-resolution and extremely fast analog inputs which are ideal for fast alignment routines
  • Connection for a motion stop button that activates/deactivates the 24 V output for the hexapod

Optional

  • Control via manual control unit
  • In case of restricted movement space: Collision check with PIVeriMove software. Executable as a simulation and directly on the controller

Software support (for control via GCS)

For example, PIMikroMove user software enables fast alignment routines to be depicted graphically. Extensive set of drivers, e.g., for use with NI LabVIEW, MATLAB, and Python. PIHexapodEmulator for virtual startup and operation without hardware.

Scope of delivery

The scope of delivery includes the controller, a software package, and a power adapter for the power supply. It is recommended to order the hexapod mechanics and a suitable cable set together with the controller so that the components can be adapted to each other. A PLC master controller is not included in the scope of delivery!

Basics C-887.53 C-887.531 C-887.532 C-887.533  
Axes/channels 6 6 6 6  
Additional axes 2 single axes 2 single axes 2 single axes 2 single axes  
Processor Intel Atom dual core (1.8 GHz) Intel Atom dual core (1.8 GHz) Intel Atom dual core (1.8 GHz) Intel Atom dual core (1.8 GHz)  
Application-related functions Controller macros GCS, Controller macros PIPython, Data recorder, Scan procedures, Startup macro Controller macros GCS, Controller macros PIPython, Data recorder, Fast alignment, Scan procedures, Startup macro Controller macros GCS, Controller macros PIPython, Data recorder, Scan procedures, Startup macro Controller macros GCS, Controller macros PIPython, Data recorder, Fast alignment, Scan procedures, Startup macro  
ID chip detection ID chip 2.0 ID chip 2.0 ID chip 2.0 ID chip 2.0  
Configuration management reading the ID chip, manual parameter input reading the ID chip, manual parameter input reading the ID chip, manual parameter input reading the ID chip, manual parameter input  
Motion and Servo Controller C-887.53 C-887.531 C-887.532 C-887.533  
Supported sensor signal A/B quadrature, RS-422 BiSS-C A/B quadrature, RS-422 BiSS-C A/B quadrature, RS-422 BiSS-C A/B quadrature, RS-422 BiSS-C  
Closed-loop values Position Position Position Position  
Maximum control frequency (servo cycle) 10000 Hz 10000 Hz 10000 Hz 10000 Hz  
Motion types Point-to-point motion with profile generator, Cyclic transfer of target positions, Area scan routines, Gradient search routines, Wave generator Point-to-point motion with profile generator, Cyclic transfer of target positions, Area scan routines, Gradient search routines, Wave generator Point-to-point motion with profile generator, Cyclic transfer of target positions, Area scan routines, Gradient search routines, Wave generator Point-to-point motion with profile generator, Cyclic transfer of target positions, Area scan routines, Gradient search routines, Wave generator  
Motion coordination Coordinated multi-axis motion, User-defined coordinate systems, Work-and-tool coordinate systems Coordinated multi-axis motion, User-defined coordinate systems, Work-and-tool coordinate systems Coordinated multi-axis motion, User-defined coordinate systems, Work-and-tool coordinate systems Coordinated multi-axis motion, User-defined coordinate systems, Work-and-tool coordinate systems  
Reference switch input TTL TTL TTL TTL  
Limit switch input TTL TTL TTL TTL  
Interfaces and Operation C-887.53 C-887.531 C-887.532 C-887.533  
Communication interfaces EtherCAT slave, RS-232, TCP/IP, USB (only for manual control units) EtherCAT slave, RS-232, TCP/IP, USB (only for manual control units) EtherCAT slave, RS-232, TCP/IP, USB (only for manual control units) EtherCAT slave, RS-232, TCP/IP, USB (only for manual control units)  
On/off switch Hardware switch on/off Hardware switch on/off Hardware switch on/off Hardware switch on/off  
Display and indicators Status LED, Error LED, Power LED, Macro LED Status LED, Error LED, Power LED, Macro LED Status LED, Error LED, Power LED, Macro LED Status LED, Error LED, Power LED, Macro LED  
Manual control(s) Manual control unit with USB interface Manual control unit with USB interface Manual control unit with USB interface Manual control unit with USB interface  
Command set GCS 2.0 GCS 2.0 GCS 2.0 GCS 2.0  
User software PIMikroMove PIMikroMove PIMikroMove PIMikroMove  
Software - APIs MATLAB, NI LabView, Python MATLAB, NI LabView, Python MATLAB, NI LabView, Python MATLAB, NI LabView, Python  
Analog inputs 4 6 4 6  
Analog input signal 4 x -10 to 10 V, 12 bit 2 x -5 to 5 V, 16 bit, 5 kHz bandwidth; 4 x -10 to 10 V, 12 bit 4 x -10 to 10 V, 12 bit 2 x -5 to 5 V, 16 bit, 5 kHz bandwidth; 4 x -10 to 10 V, 12 bit  
Digital inputs 4 4 4 4  
Digital input signal TTL TTL TTL TTL  
Digital outputs 4 4 4 4  
Digital output signal TTL TTL TTL TTL  
Motion-dependent inputs and outputs Digital trigger input, Digital trigger output, Analog sensor input Digital trigger input, Digital trigger output, Analog sensor input Digital trigger input, Digital trigger output, Analog sensor input Digital trigger input, Digital trigger output, Analog sensor input  
Industrial Ethernet protocol EtherCAT EtherCAT EtherCAT EtherCAT  
EtherCAT device class EtherCAT slave EtherCAT slave EtherCAT slave EtherCAT slave  
EtherCAT communication profile CAN application protocol over EtherCAT (CoE) CAN application protocol over EtherCAT (CoE) CAN application protocol over EtherCAT (CoE) CAN application protocol over EtherCAT (CoE)  
Drive profile implemented for EtherCAT CiA402 drive profile (IEC 61800-7-201) CiA402 drive profile (IEC 61800-7-201) CiA402 drive profile (IEC 61800-7-201) CiA402 drive profile (IEC 61800-7-201)  
Supported operating modes according to CiA402 Homing mode, Cyclic synchronous position mode (CSP), Safe basic state for activating coordinate systems (no mode changes / no mode selected) Homing mode, Cyclic synchronous position mode (CSP), Safe basic state for activating coordinate systems (no mode changes / no mode selected) Homing mode, Cyclic synchronous position mode (CSP), Safe basic state for activating coordinate systems (no mode changes / no mode selected) Homing mode, Cyclic synchronous position mode (CSP), Safe basic state for activating coordinate systems (no mode changes / no mode selected)  
EtherCAT synchronization modes Distributed clocks (DC), Synchronous with SYNC0 event Distributed clocks (DC), Synchronous with SYNC0 event Distributed clocks (DC), Synchronous with SYNC0 event Distributed clocks (DC), Synchronous with SYNC0 event  
EtherCAT cycle time ≥1 ms ≥1 ms ≥1 ms ≥1 ms  
Electrical Properties C-887.53 C-887.531 C-887.532 C-887.533  
Output voltage 24 V 24 V 24 V 24 V  
Peak output current 7000 mA 7000 mA 7000 mA 7000 mA  
Miscellaneous C-887.53 C-887.531 C-887.532 C-887.533  
Connector hexapod power supply M12 4-pole (f) M12 4-pole (f) M12 4-pole (f) M12 4-pole (f)  
Connector hexapod data transmission HD D-sub 78 (f) HD D-sub 78 (f) HD D-sub 78 (f) HD D-sub 78 (f)  
Connector additional axes D-sub 15 (f) D-sub 15 (f) D-sub 15 (f) D-sub 15 (f)  
Connector analog input HD D-sub 26 (f) BNC HD D-sub 26 (f) HD D-sub 26 (f) BNC HD D-sub 26 (f)  
Connector digital input HD D-sub 26 (f) HD D-sub 26 (f) HD D-sub 26 (f) HD D-sub 26 (f)  
Connector digital output HD D-sub 26 (f) HD D-sub 26 (f) HD D-sub 26 (f) HD D-sub 26 (f)  
Connector TCP/IP RJ45 socket, 8P8C RJ45 socket, 8P8C RJ45 socket, 8P8C RJ45 socket, 8P8C  
Connector RS-232 D-sub 9 (m) D-sub 9 (m) D-sub 9 (m) D-sub 9 (m)  
Connector EtherCAT RJ45 socket, 8P8C RJ45 socket, 8P8C RJ45 socket, 8P8C RJ45 socket, 8P8C  
Connector for supply voltage M12 4-pin (m) M12 4-pin (m) M12 4-pin (m) M12 4-pin (m)  
Operating voltage

24 V (ext. power adapter included)

24 V (ext. power adapter included)

24 V (ext. power adapter included)

24 V (ext. power adapter included)

 
Maximum current consumption 8 A 8 A 8 A 8 A  
Operating temperature range 5 to 40 °C 5 to 40 °C 5 to 40 °C 5 to 40 °C  
Overall mass 2800 g 2800 g 2800 g 2800 g  
3D Models
3D Models
C-887 3-D model
Version / Date
2023-01-30
zip - 24 MB
Datasheet
Datasheet
Datasheet C-887.53x
Version / Date
2023-03-28
pdf - 870 KB
Documentation
Documentation
Short Instructions MS247EK
Hexapod Systems: H-xxx Hexapod with C-887.5xx Controller
Version / Date
2.0.0 06/2020
pdf - 2 MB
Documentation
User Manual A000T0079
PI Simulation Models for CoppeliaSim / V-REP
Version / Date
2020-11-11
pdf - 3 MB
Documentation
User Manual C887T0036
C-887.MC2 Manual Control Unit
Version / Date
2019-06-25
pdf - 663 KB
Documentation
User Manual MS244
C-887 Hexapod Controller, Models C-887.52, C-887.521, C-887.522, C-887.523, C-887.53, C-887.531, C-887.532, C-887.533
Version / Date
1.4.0 2023-01-03
pdf - 4 MB
Documentation
Technical Note A000T0068
PI Hexapod Simulation Tool. Determining the workspace and the permissible load of the hexapod.
Version / Date
2020-02-10
pdf - 834 KB
Documentation
Technical Note C887T0021
Motion of the Positioner. Position and Orientation in Space, Center of Rotation.
Version / Date
2017-11-27
pdf - 355 KB
Documentation
User Manual C887T0007
Description of Coordinate Systems for Hexapod Microrobots and Parallel-Kinematic Positioners
Version / Date
2018-04-23
pdf - 951 KB
Documentation
User Manual E712T0016
Fast Multi-Channel Photonics Alignment. Hardware and Firmware for Fast Optical Alignment in Silicon Photonics Production.
Version / Date
2023-03-14
pdf - 3 MB
Documentation
User Manual C887T0001
Description of PIHexapodEmulator software
Version / Date
2021-08-23
pdf - 428 KB
Documentation
User Manual C887T0002
Description of C-887.VM1 PIVeriMove Software for the Collision Check
Version / Date
2017-04-25
pdf - 629 KB
Documentation
User Manual C887T0003
Description of C-887.MC Hexapod Control Unit
Version / Date
2012-10-22
pdf - 299 KB
Documentation
User Manual C887T0011
EtherCAT Interface of C-887.53, .531, .532, .533 6D Hexapod Controllers
Version / Date
2021-08-23
pdf - 2 MB
General Software Dokumentation
General Software Dokumentation
User Manual A000T0028
Updating PI Software with PIUpdateFinder
Version / Date
2020-05-20
pdf - 482 KB
General Software Dokumentation
Software Manual SM146
GCS Array Data Format
Version / Date
1.2.1
pdf - 153 KB
General Software Dokumentation
Software Manual SM148
PIMikroMove
Version / Date
2.14.1 2022-02-28
pdf - 4 MB
General Software Dokumentation
Software Manual SM151E
PI GCS2 DLL
Version / Date
2.10.0 2019-08-26
pdf - 1 MB
General Software Dokumentation
Software Manual SM155
PI MATLAB Driver GCS 2.0
Version / Date
1.2.0 2019-03-22
pdf - 1 MB
General Software Dokumentation
Software Manual SM156
PIStages3Editor for editing the PIStages3 database
Version / Date
2.1.0 2020-08-03
pdf - 2 MB
General Software Dokumentation
User Manual A000T0067
Information on the PIStages3 database. What must be considered when changing from PIStages2 to PIStages3.
Version / Date
2020-01-13
pdf - 543 KB
General Software Dokumentation
Software Manual SM157
PIPython - Programming PI Controllers with Python
Version / Date
2021-08-17
pdf - 866 KB
General Software Dokumentation
User Manual A000T0075
Implementing a C-887 PI Controller in TwinCAT 3.1 for Motion and Coordinate System Activation
Version / Date
2020-02-24
pdf - 1 MB
General Software Dokumentation
Technical Note A000T0089
PI Software on ARM-Based Platforms
Version / Date
2023-05-08
pdf - 276 KB
General Software Dokumentation
User Manual SM163
PIVirtualMove. Simulation program for parallel-kinematic multi-axis systems
Version / Date
2023-10-13
pdf - 3 MB
Product Note
Product Note
Product Change Notification C-887.5xx Labeling
Version / Date
2022-04-05
pdf - 113 KB
Software File
Software File
PI Software Suite C-990.CD1
Version / Date
2.6.1.0, 2023-08
zip - 645 MB
Software File
C-990.CD1 Releasenews
Version / Date
2.6.1.0, 2023-08
pdf - 311 KB
White Papers
White Papers
Industrial Safety Device for Hexapods
How to Connect a Safety Light Barrier to a Hexapod System
Version / Date
WP4025E 2020-02
pdf - 1 MB
White Papers
Controlling Hexapods via EtherCAT®
Easy Integration of Six-Axis Robots into the Process Environment
Version / Date
WP4021E R1 2019-07
pdf - 1 MB
C-887.53
6-axis controller for hexapods, TCP/IP, RS-232, benchtop device, incl. control of two additional axes, EtherCAT® interface
C-887.531
6-axis controller for hexapods, TCP/IP, RS-232, benchtop device, incl. control of two additional axes, EtherCAT interface, analog inputs
C-887.532
6-axis controller for hexapods, TCP/IP, RS-232, benchtop device, incl. control of two additional axes, EtherCAT interface, motion stop
C-887.533
6-axis controller for hexapods, TCP/IP, RS-232, benchtop device, incl. control of two additional axes, EtherCAT® interface, motion stop, analog inputs
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